In the latest chapter of our DIY Mini restoration series, we’re diving into the details of fitting lightweight doors and a boot lid on the Bogus 2 Mini. These modifications are designed to reduce weight and improve the functionality of your classic Mini, while also adding a touch of style. Let's guide you through the process, complete with tips and recommendations to make your installation as smooth as possible.
Doors & Boot Lid Installation on the Bogus 2 Mini
Doors: Lightweight Hinges and Striker Plate Tips
Fitting Stainless Striker Plates: We started by installing stainless striker plates from Smiffy’s Bits. Not only do these add a bit of bling, but they are also highly durable. A common issue with old Minis is worn-out door latch bars. If your door latch bar is showing signs of wear, try rotating it to reveal a cleaner edge. Don't forget to place the foam gasket behind the striker plate for a proper seal.
If you need new striker plates or gaskets, browse our range of door components here >
Achieving Perfect Door Alignment: Aligning the doors correctly is crucial for both aesthetics & functionality. Daniel tackled this by applying tape to the edges of the door, A-panel, and door aperture to protect the paintwork during adjustment. He then shimmed the hinges as needed to achieve the perfect fit. This step requires patience and precision, so don’t hesitate to ask for a helper to hold the door steady while you make adjustments.
Need help with door alignment? Contact our team for expert advice and support.
Boot Lid: Lightweight Carbon Fibre Installation
Using Camloc Fixings for Secure Mounting: We selected Camloc cross-head retaining clips to mount the Arc-Angels carbon boot lid skin on Bogus 2. These fixings are neat and effective, providing a secure attachment that’s easy to remove if needed. If you’re considering a boot lid skin during your body prep phase, welding in corner fillets can help provide additional mounting points. However, if this isn’t an option, as was the case for us, mount the brackets on the flat edges of the boot to maintain the boot skin’s shape.
Interested in carbon fibre boot lids? Check out our range of lightweight boot lids and fittings here.
Final Installation and Considerations: The carbon boot lid skin was installed without hinges or a traditional boot handle, relying solely on the four Camloc heads and the standard numberplate arrangement. This approach keeps the weight minimal, and for an even lighter setup, consider using a stick-on numberplate. This method not only enhances the sleek appearance but also cuts down on unnecessary hardware.
Need technical assistance with your boot lid installation? Contact Mini Sport Ltd. for professional advice.
Wrapping Up: Enhancing Your Mini’s Lightweight Setup
Upgrading your Mini’s doors and boot lid with lightweight alternatives like aluminium hinges and carbon fibre panels can significantly improve performance while adding a unique look. Proper installation is key, so take your time with alignment and securing components to ensure a perfect fit.
Whether you're working on a full restoration or looking to make targeted upgrades, Mini Sport Ltd. is here to help with the expertise and parts you need to bring your vision to life. If you have any questions or need further assistance, don’t hesitate to reach out to our team for support.
Want to read Keeping Your Mini Alive 6th Edition Magazine? Download the PDF here
Don't miss out on the rest of the Bogus 2 Series!
This blog series is your go to for a guide to taking your Mini from a bare shell to a road-worthy classic. Check out the rest of the series for tips and advice from our Mini Experts for every stage of your Mini restoration!