How To: Replace Suspension Cones & Knuckle Joints


Front Suspension Cone
- Follow instructions for replacing the shock absorber.
- Remove the front subframe tower bolt (post 76).
- Use the suspension compression tool through the tower bolt holes to compress the suspension cone.
- Remove the upper suspension arm to give access to the suspension cone and strut.
- Disassemble the strut from the suspension cone and remove it together with the knuckle joint.
- Undo the compression tool from the suspension cone and then remove the cone from the subframe.
- Replace the suspension cone and re-assemble with the strut and knuckle joint in reverse order. Lubricate the top arm with grease using the grease nipple.

Rear Suspension Cone
- Use a ramp or a jack to raise the wheel off the ground and support the body under the subframe with an axle stand
- Remove the road wheel.
- Use a block to support the radius arm to allow you to remove the shock absorber top mount from the wheel arch ( you will need to remove the fuel tank on the L/H side to gain access to this mount )
- With the shock absorber mount removed, you can then remove the block and allow the radius arm to drop, this will release the tension on the suspension cone allowing it to be removed and replaced.
- Replacement of the suspension cone is sequenced in exact reverse of the above.
If you need any help or have any questions our dedicated Mini experts are always on hand to answer your enquiries on anything Mini – get in touch!
Speak to us on +44 (0) 1282 778 731 or send an e-mail to sales@minisport.com and we’ll be back in touch as soon as possible.
Alternatively you can also shop our entire Mini Suspension range here or reference our Suspension 'Easy Parts Finder' below.
Easy Parts Finder - Mini Suspension
No.
|
Description
|
Notes
|
Part No.
|
|
Standard rubber cone - front & rear
|
|
|||
1
|
Competition rubber cone - front & rear
|
|
||
1
|
Moulton Smootha Ride front cone
|
|
||
1
|
Moulton Smootha Ride rear cone
|
|
||
Aluminium front strut, each
|
|
|||
2
|
Adjusta Ride front struts, pair
|
|
||
Adjusta Ride full car kit
|
|
|||
Knuckle joint - standard, each
|
|
|||
3
|
Knuckle joint - Adjusta Ride, each
|
|
||
Knuckle joint nylon cup, each
|
|
|||
Genuine tie rod (inc bushes),
|
each
|
|||
5
|
Adjustable tie rods - thick, pair
|
|
||
5
|
Group 'A' Adjustable tie rods, pair suitable for road, rally or race
|
|
||
5
|
Group 'A' rose jointed tie rods, pair suitable for tarmac rally or race
|
|
||
|
Female Rose Joint 1/2" UNF, each
|
|
||
|
Teflon 1/2"UNF female rose joint
|
|
||
|
Male Rose Joint 1/2" UNF, each
|
|
||
|
Teflon 1/2"UNF male rose joint
|
|
||
Bolt - tie rod to bottom arm,
|
each
|
|||
Spring Washer - 5/16" UNF Spring washer,
|
each
|
|||
Nut - Nyloc 5/16'UNF
|
each
|
|||
Standard rubber bushes
|
each
|
|||
9
|
Uprated rubber bushes
|
set 4
|
||
9
|
Poly bush kit (black or red)
|
set 4
|
||
Washer - cup type, tie rod end
|
each
|
|||
Washer - flat, tie rod end
|
each
|
|||
Nyloc nut - 7/16"UNF tie rod
|
each
|
|||
Shock Absorbers
|
each or kits
|
|||
Rubber eyelet bush (with insert),
|
each
|
|||
Top standard mount, LH,
|
each
|
|||
14
|
Top standard mount, RH,
|
each
|
||
14
|
Top competition mount, RH,
|
each
|
||
14
|
Top competition mount, LH,
|
each
|
||
Set Screw - 1/4" UNF x 3/4"
|
each
|
|||
Spring Washer - 1/4"
|
each
|
|||
Front Shock Absorber Bottom Mount,
|
each
|
|||
17
|
Lower competition pin
|
each
|
||
Nut - Nyloc 3/8"UNF shocker mount
|
each
|
|||
Bump Stop - rubber twin bolt
|
each
|
|||
19
|
Bump Stop - rubber single bolt
|
each
|
||
19
|
Bump Stop - rubber hydrolastic type
|
each
|
||
19
|
Bump Stop - rubber single bolt - early MK1
|
each
|
||
19
|
Bump Stop - poly single bolt
|
pair
|
||
19
|
Bump Stop - poly twin bolt
|
pair
|
||
Nut - 1/4" UNF
|
|
|||
20
|
Nut - nyloc 1/4"UNF
|
|
||
Spring Washer - 1/4"
|
|
|||
21
|
Washer - flat 1/4Ó
|
|
||
Repair kit, all parts to service 1 x top arm
|
|
|||
Top arm shaft
|
each
|
|||
Sealing Ring bush - top arm shaft
|
each
|
|||
Thrust washer - top arm shaft
|
each
|
|||
Thrust collar - top arm shaft
|
each
|
|||
Retaining plate - top arm shaft
|
each
|
|||
Spring washer - top arm shaft
|
each
|
|||
Nut - top arm shaft
|
each
|
|||
Rebound buffer, each
|
|
|||
30
|
Poly rebound buffer, pair
|
|
||
Shaft - lower suspension arm
|
each
|
|||
Bush - rubber (2 per arm)
|
each
|
|||
32
|
Bush kit - polyurethane uprated (black or red)
|
kit
|
||
32
|
Bush set - nylon competition type
|
set
|
||
Nut - nyloc 3/8"UNF
|
each
|
|||
Top Arm RH - suit dry suspension
|
|
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